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Die Casting Machine Manufacturer in Rajkot
Flowdyne Hydraulics is a trusted die-casting machine manufacturer in Rajkot, offering a wide range of die casting solutions ranging from 10-ton to 250-ton capacity. Our comprehensive assortment includes vertical die casting machines, tiltable gravity die casting machines, rotor die casting machines, and horizontal pressure die casting machines designed for high-performance metal casting operations.
Engineered for precision, durability, and productivity, our die-casting machines are widely used by foundries, OEMs, automobile component manufacturers, and industrial production units. As a reliable die-casting machine exporter in Rajkot, we provide advanced machines that deliver consistent casting quality, operational efficiency, and long service life.
What is a Die Casting Machine?
A Die Casting Machine is a specialized manufacturing machine used to produce metal components by injecting molten non-ferrous metals into a die cavity under high pressure. This process ensures excellent dimensional accuracy, smooth surface finish, and repeatable production results.
Our machine utilizes a hydraulic and sturdy toggle mechanism for die locking, exerting an evenly distributed force over the faces of the dies. The die space between the two die-mounting plates is adjustable to suit various die thicknesses as required.
The die-locking mechanism consists of four hard chrome-plated tie bars running on linear bushes to provide smooth movement of the movable die. A water-cooling arrangement for the die plate and fixed platen is also provided to maintain optimal operating conditions.
The injection plunger is hydraulically operated and powered by a high-pressure accumulator, enabling a fast sequence of shots. Both lower injection and central injection arrangements are available to accommodate different production requirements.
Why Choose a Die Casting Machine?
A modern Die Casting Machine offers manufacturers significant advantages in terms of productivity, casting accuracy, and production consistency. These machines are specifically designed for high-volume manufacturing applications where precision and repeatability are essential.
The hydraulic system consists of a double-vane pump, relief valve, flow control valve, accumulator unloading valve, and solenoid-operated directional control valves. All controls are fitted on a single manifold to avoid complicated tubing and improve system reliability.
A separate ejection cylinder is provided for efficient casting removal from the die cavity. Additionally, a shell-and-tube type condenser prevents overheating of oil and molds while allowing easy maintenance and cleaning.
As a leading die-casting machine manufacturer in India, Flowdyne Hydraulics focuses on delivering machines that combine robust engineering with dependable performance for demanding industrial environments.
Contact Flowdyne Hydraulics
Looking for a reliable die casting machine for aluminum, zinc, or copper casting applications? Flowdyne Hydraulics offers customized die-casting solutions designed for precision, durability, and high-volume production. Contact our team today for technical assistance, machine specifications, and competitive quotations tailored to your manufacturing requirements.
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Technical Specifications
|
Parameter |
Specification |
|
Clamping Force |
150 Tons |
|
Space Between Tie Bars |
680 x 680 mm |
|
Tie Bar Diameter |
130 mm |
|
Die Opening Stroke |
400 mm |
|
Injection Force |
300 MPa |
|
Plunger Launch Distance |
170 mm |
|
Injection Position |
0 – 150 mm |
|
Plunger Diameter |
50 – 60 mm |
|
Injection Stroke |
480 mm |
|
Casting Pressure (Intensify) |
114 / 75 / 60 MPa |
|
Casting Flange Protrusion |
15 mm |
|
Casting Flange Diameter |
165 mm |
|
Maximum Casting Area Under 40 MPa |
1205 cm² |
|
Injection Weight (Aluminium) |
5 kg |
|
Die Height (Min–Max) |
200 – 800 mm |
|
Ejector Force |
170 KN |
|
Ejector Stroke |
90 mm |
|
Motor Capacity |
22 KW |
|
Machine Dimensions (L × W × H) |
6.5 × 1.9 × 2.9 M |
|
Oil Tank Capacity |
900 L |
|
Machine Weight |
19 Tons |
Applications of Die Casting Machines
Our die-casting machines are widely used for mass production of foundry goods manufactured from non-ferrous metals such as:
- Aluminium
- Zinc
- Copper
These machines are extensively used in:
- Automobile Industry
- Motorcycle Components Manufacturing
- Meters and Instruments
- Hardware Industry
- Electrical Components
- Engineering Products
- Defense and Military Supplies
- Industrial Equipment Manufacturing
The machines are ideal for manufacturers seeking high production rates while maintaining consistent product quality and dimensional accuracy. As an experienced die-casting machine exporter in India, we provide machines that meet the quality and performance expectations of both domestic and international customers.
